{"id":623,"date":"2013-02-07T20:24:26","date_gmt":"2013-02-08T02:24:26","guid":{"rendered":"https:\/\/sonex1597.com\/?page_id=623"},"modified":"2024-04-08T19:57:58","modified_gmt":"2024-04-08T23:57:58","slug":"vertical-tail-assenbly","status":"publish","type":"page","link":"https:\/\/sonex1597.com\/?page_id=623","title":{"rendered":"Vertical Tail Assembly: Feb &#8217;13 &#8211; Apr &#8217;13"},"content":{"rendered":"<p><strong>Feb 7th<\/strong> &#8211; First order of business was to get the completed Horizontal Tail out of the way so I hung it on the wall. Easy enough, but it highlights how storage of this beast is going to become an issue as construction progresses.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-632 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694.jpg\" alt=\"1-IMG_0694\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0694-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>The first step for the Vertical Tail was to prepare the Rudder Drive Horn, the basis of which is a 3\/16&#8243; piece of Aluminum sheet.This needs to be bent a slight amount and gave me the chance to use my Arbor Press for the first time. The blank needs to be bent up 5.2 degrees along a line with a 1\/2&#8243; bend radius. To achieve this I taped a 1&#8243; bolt along the line, then cut an angle out of a piece of 2 x 4, lined it all up and pressed it in the Arbor Press.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-1 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-1 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-1' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-591\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/1-IMG_0662-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-591'>\n\t\t\t\tAluminum blank marked for bending.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-593\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/3-IMG_0664-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-593'>\n\t\t\t\t1&#8243; bolt to give a 1\/2&#8242; bend radius.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-596\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/6-IMG_0668-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-596'>\n\t\t\t\t2&#215;4 angle block.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/4-IMG_0665.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/4-IMG_0665.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-594\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/4-IMG_0665.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/4-IMG_0665-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/4-IMG_0665-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-594'>\n\t\t\t\tReady to press.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-595\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/01\/5-IMG_0667-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-595'>\n\t\t\t\tClose enough.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>The horn has several parts that need to be attached to it so they were lined up, drilled, updrilled, deburred and riveted. After this was complete, I measured up the Rudder Skin, cut it out and started to file it to it&#8217;s final dimension.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-2 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-2 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-2' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-633\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0688-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-633'>\n\t\t\t\tRudder Horn parts.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-634\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0689-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-634'>\n\t\t\t\tClamped&#8230;..\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-636\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0691-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-636'>\n\t\t\t\t&#8230;drilled&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-637\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0692-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-637'>\n\t\t\t\t&#8230;.clecoed&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-638\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/6-IMG_0693-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-638'>\n\t\t\t\t&#8230;.riveted.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-639\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/7-IMG_0695-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-639'>\n\t\t\t\tRudder preparation begins.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Feb 10th<\/strong> &#8211; I finished trimming the rudder skin to length and then marked up and worked on the cut out for the rudder horn.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-3 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-3 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-3' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-646\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/1-IMG_0696-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-646'>\n\t\t\t\tRudder skin marked&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0698.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0698.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-647\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0698.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0698-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/2-IMG_0698-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-647'>\n\t\t\t\t&#8230;and trimmed for&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/3-IMG_0699.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/3-IMG_0699.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-648\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/3-IMG_0699.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/3-IMG_0699-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/3-IMG_0699-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-648'>\n\t\t\t\t&#8230;the rudder horn.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0700.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0700.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0700.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0700-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/4-IMG_0700-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Now it&#8217;s time for more work on preparing parts ready to start building up the vertical tail. There&#8217;s more bending required so I marked up the Forward Spar Fitting and cut another 2&#215;4 &#8216;V&#8217; block.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-650 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702.jpg\" alt=\"5-IMG_0702\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/5-IMG_0702-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><strong>Feb 11th<\/strong> &#8211; When I was reviewing yesterday&#8217;s entry, I realized that I had used the wrong bolt to bend the rudder horn. The hardware store didn&#8217;t have any 1&#8243; bolts so I got a 3\/4&#8243; for when I needed a 3\/8&#8243; radius. I must have forgotten that that was the wrong bolt and bent the rudder horn anyway. Everything went together OK so I suspect that with that first bend only being a few degrees, it was no big deal. The angle on this piece is 35 degrees though so off to the store I go to pick up the correct bolt.<\/p>\n<p>With a 1&#8243;, Grade 5 bolt in hand I got everything lined up, took a deep breath and bent the Forward Spar Fitting. I used a cheater bar on the arbor press and it all went well, 35 degree bend, spot on, first time. Score!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-4 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-4 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-4' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-4-656\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/01-IMG_0703-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-4-656'>\n\t\t\t\tUsed the 1&#8243; bolt&#8230;..\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-4-658\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0705-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-4-658'>\n\t\t\t\t&#8230;to produce a 1\/2&#8243; radius bend of 35 degrees.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>With the fitting bent to the correct dimension, various components had to be lined up, clamped and drilled to produce both the main and front spars. Several of the attachments on the main spar use bolts rather than rivets and these require drilling out to a much larger hole.\u00a0The rivets need\u00a0approximately\u00a0a 1\/8&#8243; hole but the bolt holes are 3\/16&#8243; and I want them to be a tight fit.\u00a0Regular drills tend to make slightly triangular shaped holes which becomes more noticeable as the hole gets bigger.\u00a0On doing some research on line, it would\u00a0appear\u00a0that the best way to end up with an accurate, round hole is to use a reamer. Of course I don&#8217;t have any of those, so a new order has been sent to Brown Aircraft Tools for a couple of reamers and some monster clecos to hold everything together when I get round to making these holes.<\/p>\n<p>The front spar is riveted so I finished that up and will updrill the main spar in the places that need rivets and mark time until my order arrives to finish the job.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-5 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-5 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-5 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-5 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-5' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-659\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0706-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-659'>\n\t\t\t\tFront Spar components.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0707-e1360697326605.jpg'><img decoding=\"async\" width=\"446\" height=\"334\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0707-e1360697326605.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-660\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0707-e1360697326605.jpg 446w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0707-e1360697326605-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0707-e1360697326605-300x224.jpg 300w\" sizes=\"(max-width: 446px) 100vw, 446px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-660'>\n\t\t\t\tPoor deburring&#8230;..\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0708-e1360697289917.jpg'><img decoding=\"async\" width=\"398\" height=\"298\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0708-e1360697289917.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-661\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0708-e1360697289917.jpg 398w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0708-e1360697289917-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0708-e1360697289917-300x224.jpg 300w\" sizes=\"(max-width: 398px) 100vw, 398px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-661'>\n\t\t\t\t&#8230;.that&#8217;s better.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-662\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0709-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-662'>\n\t\t\t\tPositioning&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-663\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0710-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-663'>\n\t\t\t\t&#8230;and drilling the front strap.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-664\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/09-IMG_0711-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-664'>\n\t\t\t\tThis clip has to be at 90 degrees.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-665\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/10-IMG_0712-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-665'>\n\t\t\t\tEnough clamps do you think?\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-666\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/11-IMG_0713-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-666'>\n\t\t\t\tMain Spar awaiting reamer to updrill the bolt holes.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-667\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0714-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-667'>\n\t\t\t\tFront spar work&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-655\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/13-IMG_0715-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-655'>\n\t\t\t\t&#8230;.completed.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Feb 28th<\/strong> &#8211; After a short interlude to Jamaica for a little sun, I am back on the build. In my\u00a0absence a selection of drills and reamers arrived\u00a0along with a 3&#8242; length of 2&#8243; x 2&#8243; angle 6065-T6 Aluminum to use as\u00a0practice\u00a0material. One of the downsides of building from the kit is that I have very little scrap material and I want to do some test drilling and reaming before putting any large holes in expensive finished parts.<\/p>\n<p>The bolt holes need to be a nominal 3\/16&#8243; diameter for the AN-3 bolts, ideally the bolts will be a couple of\u00a0thousandths\u00a0smaller than the hole for a good fit. I measured all of the bolts that came in the kit and there is some variation in size, to the degree that some of them are exactly 3\/16&#8243; or 0.1875 and as such may not fit an exact hole.<\/p>\n<p>I made up a representative piece to experiment on from some layers of 1\/8&#8243; stock and .035 channel to see how the holes would work out. I used a 3\/16&#8242; drill, a .1875 reamer and a .1900 reamer. I drilled the initial hole at \u00a0#30, then up drilled through #21 to 11\/64&#8243; which is the initial dimension of both the reamers, then drilled the 3\/16&#8243; hole. As reamers run at about half the speed of drills, I changed speed and reamed out the other two. I used some Boelube on all the holes to aid in lubrication and cooling.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-6 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-6 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-6 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-6 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-6' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-671\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/02-IMG_0771-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-671'>\n\t\t\t\tDrills, reamers and practice material.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-672\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/03-IMG_0772-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-672'>\n\t\t\t\tRepresentative layers&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-673\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/04-IMG_0773-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-673'>\n\t\t\t\t&#8230;.clamped and drilled&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-674\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/05-IMG_0775-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-674'>\n\t\t\t\t&#8230;to make a practice drilling piece.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0776.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0776.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-675\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0776.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0776-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/06-IMG_0776-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-675'>\n\t\t\t\tBoelube, dip the drill or reamer in this stuff.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-676\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/07-IMG_0777-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-676'>\n\t\t\t\t3 similar, but different holes.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Test fitting bolts in the holes resulted in two that work and one that doesn&#8217;t. Using the 3\/16&#8243; drill and the .1900 reamer resulted in holes that the bolts will fit in, the .1875 is too tight for a push fit. My totally unscientific test of the hole accuracy is to wiggle the bolts to see which feels firmer. Honestly, I can&#8217;t feel much difference between them. I think the drill would work just fine but will use the reamer where I can, just for precision&#8217;s sake and because it&#8217;s cool to use all of my tools!<\/p>\n<div id=\"attachment_677\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-677\" class=\"wp-image-677 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778.jpg\" alt=\"Result = 2 good holes and 1 not so good.\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/08-IMG_0778-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-677\" class=\"wp-caption-text\">Result = 2 good holes and 1 not so good.<\/p><\/div>\n<p>I clamped the spar to the drill press and reamed two of the holes that hold a clip in\u00a0place, then started to updrill for the rivets.<\/p>\n<p>I spent quite a lot of time looking at the plans to get the sequence of the build squared away in my head before I did any more reaming though. As far as I can make out, a lot of these bolts are used to fasten the vertical tail to the fuselage structure later in the build and I am probably going to hold off on doing them until that stage so that I can get good accurate holes through all the necessary pieces.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-7 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-7 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-7 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-7 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-7' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0782.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0782.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-7-681\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0782.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0782-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/12-IMG_0782-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-7-681'>\n\t\t\t\tReaming the clip bolt holes.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-7-683\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/02\/14-IMG_0784-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-7-683'>\n\t\t\t\tUpdrilling for rivets.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 1st<\/strong> &#8211; I finished updrilling and reaming the bolt holes today. I updrilled as for the clip, and used some screw clecos to hold everything firmly together during the process. Then everything was taken apart, deburred and reassembled for riveting and bolting. I\u00a0initially clecoed some parts together but the alignment must have been off by a hair as the bolts would not go through the holes. I took it apart again and put the bolts through first, everything was then fine, these are some pretty close tolerance holes. The AN-3-6 bolts that I am using seem to be a little long, even with a washer on both sides there is still too much bolt sticking through before the thread. I&#8217;m not sure if I&#8217;m going to get some shorter bolts or shim with more washers.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-8 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-8 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-8 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-8 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-8' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-685\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0785-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-685'>\n\t\t\t\tUpdrilling to #40&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-686\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0786-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-686'>\n\t\t\t\t&#8230; then #21&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-687\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0787-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-687'>\n\t\t\t\t&#8230;.then reamed out to 3\/16&#8243;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-688\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0788-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-688'>\n\t\t\t\tReady for deburring.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0789.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0789.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-689\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0789.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0789-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0789-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-689'>\n\t\t\t\tAN-3 bolts on the clip.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791.jpg'><img decoding=\"async\" width=\"800\" height=\"601\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-697\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791-239x180.jpg 239w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0791-399x300.jpg 399w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-697'>\n\t\t\t\tNon threaded portion too long.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 2nd<\/strong> &#8211; Another &#8220;learning experience&#8221; today or maybe just an oops! I ordered a Homebuilders Kit of hardware from Aircraft Spruce which will have some shorter bolts in but in the meantime I shimmed the bolts with extra washers so I\u00a0could\u00a0proceed with getting the main spar finished. These temporary bolts need to be torqued up and this is where things went\u00a0awry. The torque required is right at the bottom of the settings of my smallest torque wrench and I&#8217;m not used to working at these light settings, motorbike stuff gets torqued much higher! I&#8217;m not sure if I just didn&#8217;t feel the wrench &#8220;click&#8221; of if it didn&#8217;t \u00a0work correctly because the setting was off the bottom of the scale, but I ended up\u00a0over-torquing\u00a0the nut to the extent that I snapped one and stripped another before I figured something was wrong. After investigating the issue and setting the wrench correctly I got the nuts to the right setting but have two missing. No big deal as I plan on replacing all the\u00a0over-length\u00a0bolts but definitely another step in my education.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-9 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-9 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-9 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-9 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-9' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-699\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0792-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-699'>\n\t\t\t\t6 torqued nuts&#8230;..\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a.jpg'><img decoding=\"async\" width=\"800\" height=\"604\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-703\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a-238x180.jpg 238w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a-300x226.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0796a-397x300.jpg 397w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-703'>\n\t\t\t\t&#8230;and a couple of goofed ones!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0793.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0793.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-700\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0793.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0793-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0793-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-700'>\n\t\t\t\tMore rivets.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-701\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0797-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-701'>\n\t\t\t\tCompleted spar.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>With the bolts installed, I riveted the spar and added it to the pile of parts. I now have everything done to start assembling the vertical tail and rudder.<\/p>\n<div id=\"attachment_702\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-702\" class=\"wp-image-702 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798.jpg\" alt=\"Another pile of parts.\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0798-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-702\" class=\"wp-caption-text\">Another pile of parts.<\/p><\/div>\n<p><strong>Mar 3rd<\/strong> &#8211; I started to assemble the vertical tail today by clecoing the frame together using the predrilled\u00a0holes. The two leading edge ribs need to be clamped in position before being drilled, I will be spending much time with rules and various levels to get these lined up correctly before committing to the drill!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-10 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-10 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-10 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-10 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-10' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0799.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0799.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-706\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0799.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0799-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0799-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-706'>\n\t\t\t\tFrame coming together.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-707\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0800-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-707'>\n\t\t\t\tClamping leading edge ribs&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-708\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0801-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-708'>\n\t\t\t\t&#8230;ready for lining up and drilling.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p><strong>Mar 4th<\/strong> &#8211; I used the laser level again to make sure the ribs were lined up, then drilled them with a #40 drill. Some of the holes were a little awkward to get at but using the 90\u00b0 snake and a 6&#8243; bit, everything got done. Then all holes were updrilled to #30 and deburring can begin.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-11 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-11 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-11 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-11 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-11' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-711\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/02-IMG_0808-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-711'>\n\t\t\t\tTip rib&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-712\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/03-IMG_0815-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-712'>\n\t\t\t\t&#8230;center hole&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-710\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/01-IMG_0804-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-710'>\n\t\t\t\t&#8230;and leading edge rib all lined up.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-713\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/04-IMG_0816-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-713'>\n\t\t\t\tAwkward to get at&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-714\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/05-IMG_0817-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-714'>\n\t\t\t\t&#8230;but with the drill snake&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-715\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/06-IMG_0818-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-715'>\n\t\t\t\t&#8230;no problem.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-717\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/08-IMG_0820-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-717'>\n\t\t\t\t6&#8243; drill bit for other tight locations.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/10-IMG_0822.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/10-IMG_0822.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-719\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/10-IMG_0822.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/10-IMG_0822-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/10-IMG_0822-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-719'>\n\t\t\t\tDrilled to #40&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/11-IMG_0823.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/11-IMG_0823.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-720\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/11-IMG_0823.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/11-IMG_0823-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/11-IMG_0823-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-720'>\n\t\t\t\t&#8230;and #30, ready for deburring.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p><strong>Mar 6th<\/strong> &#8211; Riveted the frame together, some of the rivets were in awkward places and needed to be drilled out and redone but eventually all was completed.<\/p>\n<p>The Homebuilders Hardware Kit arrived with all kinds of AN-3 and AN-4 nuts and bolts but the AN-3-5 that I \u00a0was hoping to use is actually too short. \u00a0When a washer is put behind it, the threads are just inside the hole, which is not acceptable. Looking in the reference books, the washers are available in two thicknesses, I have the thick ones, so I guess another order is required!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-12 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-12 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-12 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-12 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-12' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0833.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0833.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-725\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0833.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0833-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0833-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-725'>\n\t\t\t\tCompleted vertical stabilizer frame.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-722\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0824-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-722'>\n\t\t\t\tHardware Kit.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828.jpg'><img decoding=\"async\" width=\"662\" height=\"500\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-723\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828.jpg 662w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828-238x180.jpg 238w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828-300x226.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0828-397x300.jpg 397w\" sizes=\"(max-width: 662px) 100vw, 662px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-723'>\n\t\t\t\tWithout the washer&#8230;..\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830.jpg'><img decoding=\"async\" width=\"595\" height=\"443\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-724\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830.jpg 595w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830-241x180.jpg 241w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830-300x223.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0830-402x300.jpg 402w\" sizes=\"(max-width: 595px) 100vw, 595px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-724'>\n\t\t\t\t&#8230;..with the washer.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 7th<\/strong> &#8211; I started building up the rudder today, first stage is getting the hinge lined up and attached.<a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0836.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-728 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0836.jpg\" alt=\"3-IMG_0836\" width=\"600\" height=\"800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0836.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0836-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0836-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p><strong>Mar 11th<\/strong> &#8211; My order of thin washers arrived and the fit is now good. I think the bolts look better with just the one washer on, but there are 8 holes and I only have 6 bolts, another order to Aircraft Spruce. I finished the hinge and moved on to attaching the rudder horn assembly. \u00a0This all lined up pretty well with the exception of one of the pre-drilled clips. I could think of no method to mark the holes, so I measured them as best I could, and as you can see from the photos, I was off \u00a0more than will be taken up by the updrilling process.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-13 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-13 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-13 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-13 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-13' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a.jpg'><img decoding=\"async\" width=\"800\" height=\"601\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-741\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a-239x180.jpg 239w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0904a-399x300.jpg 399w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-741'>\n\t\t\t\tThin washer does the job.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a.jpg'><img decoding=\"async\" width=\"800\" height=\"601\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-742\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a-239x180.jpg 239w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0905a-399x300.jpg 399w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-742'>\n\t\t\t\tAN-3-5 fits much better.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-731\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0906-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-731'>\n\t\t\t\tDrilling the hinge.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a.jpg'><img decoding=\"async\" width=\"800\" height=\"599\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-743\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a-300x224.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0907a-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-743'>\n\t\t\t\tMisaligned holes.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 12th<\/strong> &#8211; I drilled out the rivets holding the clip with the bad holes and made a new clip. In fact, I made two new clips as I bent the first one the wrong way! Oops #1. Then I drilled the rudder skin for the ribs and here occurred oops #2. I had the ribs pushed under the skin, close to where I was drilling, to provide some support. When I took the rib out I found that it had been too close to where I drilled one of the holes, so an order has gone out to Sonex for a replacement rib.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-14 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-14 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-14 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-14 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-14' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-733\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0908-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-733'>\n\t\t\t\tMarking clip out of .035 sheet.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-734\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0909-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-734'>\n\t\t\t\tBending&#8230;.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-735\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0910-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-735'>\n\t\t\t\t&#8230;the wrong way. Doh!\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-736\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0911-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-736'>\n\t\t\t\tThat&#8217;s more like it.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-737\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0912-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-737'>\n\t\t\t\tNew clip in place&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-738\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0913-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-738'>\n\t\t\t\t&#8230;.holes now line up.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-739\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0914-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-739'>\n\t\t\t\tThat hole isn&#8217;t supposed to be there. Doh again!\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p><strong>Mar 13th<\/strong> &#8211; I had some special help in the workshop today from Ross. His dad works with Kat and he wanted to come and see the project so Todd and Michelle brought him over to play with all the toys. He&#8217;s a mean hand with the cleco pliers, drill and rivet gun. Plus he&#8217;s a drummer, very cool!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-15 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-15 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-15 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-15 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-15' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-15-746\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0918-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-15-746'>\n\t\t\t\tClecoing the vertical stab skin.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0923.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0923.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-15-747\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0923.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0923-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0923-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-15-747'>\n\t\t\t\tCutting&#8230;..\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-15-748\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0926-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-15-748'>\n\t\t\t\t&#8230;.drilling&#8230;..\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0934.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0934.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-15-749\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0934.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0934-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0934-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-15-749'>\n\t\t\t\t&#8230;.and riveting. Like a pro!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 22nd<\/strong> &#8211; I got the skin fitted to the vertical tail structure today. It took some fiddling but I finally got all the holes lined up and everything clecoed in place. I also received a batch of bolts\u00a0last\u00a0week when I was at work so I finally have the\u00a0correct\u00a0length bolts with the right thickness washers and the bolts all torqued to the correct value. The two leading edge ribs needed to be drilled out and though I have them all squared up and in place, the upper rib will need some trimming and shimming to be satisfactory and to do that accurately I will need to finish the rudder. I did receive the replacement rib, so that will be the next task to complete.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-16 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-16 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-16 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-16 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-16' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a.jpg'><img decoding=\"async\" width=\"800\" height=\"602\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-751\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a-239x180.jpg 239w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0947a-398x300.jpg 398w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-751'>\n\t\t\t\tLong bolts and double washers replaced by&#8230;..\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0948a.jpg'><img decoding=\"async\" width=\"601\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0948a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-752\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0948a.jpg 601w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0948a-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0948a-225x300.jpg 225w\" sizes=\"(max-width: 601px) 100vw, 601px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-752'>\n\t\t\t\tCorrect bolts and single washers. Much more elegant.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0949.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0949.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-753\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0949.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0949-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0949-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-753'>\n\t\t\t\tSkin in place, but&#8230;.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-754\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0950-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-754'>\n\t\t\t\t&#8230;trimming&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0951.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0951.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-755\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0951.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0951-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0951-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-755'>\n\t\t\t\t&#8230;and shimming required.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0952.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0952.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-16-756\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0952.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0952-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/8-IMG_0952-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-16-756'>\n\t\t\t\tVertical tail ready for rudder fitting.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 23rd &amp; 24th<\/strong> &#8211; I got the replacement rib positioned and drilled, then updrilled and deburred all the holes and started riveting the rudder.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-17 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-17 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-17 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-17 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-17' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-17-758\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0954-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-17-758'>\n\t\t\t\tDrilled replacement rib.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-17-759\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0956-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-17-759'>\n\t\t\t\tRudder ready for updrilling.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-17-760\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0957-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-17-760'>\n\t\t\t\tVertical tail and rudder\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-17-761\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/4-IMG_0958-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-17-761'>\n\t\t\t\tRudder updrilled&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-17-762\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/5-IMG_0960-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-17-762'>\n\t\t\t\t&#8230;deburred and riveting started.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>Here&#8217;s a photo of my workshop companions, Beau the Husky and our new addition, Sadie the Black German Shepard.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-18 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-18 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-18 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-18 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-18' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-18-763\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/6-IMG_0955-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-18-763'>\n\t\t\t\tMy workshop companions&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-18-764\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/7-IMG_0959-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-18-764'>\n\t\t\t\t&#8230;great company.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Mar 25th<\/strong> &#8211; I got the rudder riveted up today, just in time as the nozzle on my rivet gun cracked off with two rivets to go! I think the modified nozzle with areas ground off to improve access to tight rivets couldn&#8217;t handle the stress of repeated use. I&#8217;ve ordered a couple of replacements, I&#8217;ll grind one down and keep the other complete for everyday riveting duties.<\/p>\n<p>I then took my time getting the rudder lined up and got the first two holes to attach it drilled. Looking like airplane parts again!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-19 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-19 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-19 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-19 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-19' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0961.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0961.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-768\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0961.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0961-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/1-IMG_0961-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-768'>\n\t\t\t\tRudder complete.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-769\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/2-IMG_0962-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-769'>\n\t\t\t\tBroken rivet gun.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0963.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0963.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-770\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0963.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0963-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/03\/3-IMG_0963-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-770'>\n\t\t\t\tLooks like a vertical tail!\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>A little out of sequence, but on 22nd Mar, Kat and I visited Ross&#8217; class at school in Waunakee. I chatted with them about how I started flying in the Royal Navy and how I ended up in Wisconsin flying EMS helicopters and then moved on to talking about building the Sonex. It was a delightful hour spent with a lot of interesting, engaged children, I\u00a0thoroughly\u00a0enjoyed myself. Who knows, maybe one of them will build an airplane of their own one day.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-20 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-20 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-20 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-20 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-20' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/01-IMG_0936-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/07-IMG_0942-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/09-IMG_0944-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/13-DSC00308-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/14-DSC00309-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/15-DSC00310-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>April 10th<\/strong> &#8211; The replacement tips for the rivet gun arrived, no use for them at the moment as I&#8217;ve been busy finishing the rudder attachment. With that completed I started updrilling the rudder hinge and skin ready for rivets. I had some visitors to the workshop this afternoon, Kat labelled some of the hardware drawers while Beau and Sadie just hung out and kept us company.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-21 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-21 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-21 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-21 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-21' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-779\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0975-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-779'>\n\t\t\t\tBroken tip with a couple of replacements.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0976.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0976.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-780\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0976.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0976-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0976-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-780'>\n\t\t\t\tHinge drilled&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-781\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0977-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-781'>\n\t\t\t\t&#8230;and updrilled.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/5-IMG_0979.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/5-IMG_0979.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-783\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/5-IMG_0979.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/5-IMG_0979-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/5-IMG_0979-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-783'>\n\t\t\t\tLabel making queen!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-786\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/8-IMG_0982-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-786'>\n\t\t\t\tSadie and Beau visit.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_0980.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_0980.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-784\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_0980.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_0980-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_0980-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-784'>\n\t\t\t\tUpdrilled, ready for deburring.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>April 11th<\/strong> &#8211; I started the deburring process today, got the frame done and now will work carefully on the skin.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-22 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-22 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-22 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-22 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-22' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0983.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0983.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-22-787\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0983.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0983-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0983-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-22-787'>\n\t\t\t\tFrame and rudder hinge done.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-22-788\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0984-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-22-788'>\n\t\t\t\tStarting the skin.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>April 12th<\/strong> &#8211; Deburring of the skin is complete.\u00a0I&#8217;m not sure about the ease of polishing out the swirl marks that result from using the die grinder so I used the Avery deburring tool on the outside of the skin. I used the bit in the the extension as I feel I can control the depth of the cut better than with the crank handle, it only takes a light twist of about one turn.\u00a0Inside the skin, I used the mini grinder and \u00a0a fine Scotchbrite wheel. I reassembled everything and am ready to rivet it all together.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-23 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-23 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-23 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-23 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-23' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0990a.jpg'><img decoding=\"async\" width=\"601\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0990a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-797\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0990a.jpg 601w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0990a-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0990a-225x300.jpg 225w\" sizes=\"(max-width: 601px) 100vw, 601px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-797'>\n\t\t\t\tSwirl marks from the Scotchbrite 2&#8243; wheel\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a.jpg'><img decoding=\"async\" width=\"800\" height=\"601\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-795\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a-239x180.jpg 239w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0986a-399x300.jpg 399w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-795'>\n\t\t\t\tAvery deburring tool&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-793\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0987-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-793'>\n\t\t\t\t&#8230;which fits in the crank handle or extension.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-790\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0985-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-790'>\n\t\t\t\tDeburred and ready for rivets.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>April 15th<\/strong> &#8211; I started riveting today and got one side finished.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-799 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992.jpg\" alt=\"1-IMG_0992\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0992-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p><strong>April 16th<\/strong> &#8211; I\u00a0finished\u00a0off the riveting today, hung the rudder and couldn&#8217;t resist clamping the tail surfaces together. This completes the\u00a0major\u00a0construction of the tail surfaces, the next task is to fit the glass fiber tips to the horizontal and vertical tail assemblies\u00a0and I will start a new page for that process.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-24 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-24 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-24 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-24 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-24' class='gallery galleryid-623 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0993.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0993.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-24-801\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0993.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0993-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/1-IMG_0993-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-801'>\n\t\t\t\tSkin riveted.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0994.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0994.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-24-802\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0994.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0994-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/2-IMG_0994-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-802'>\n\t\t\t\tRudder hung.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-24-806\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/6-IMG_1001-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-806'>\n\t\t\t\tTail clamped together.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-24-803\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/3-IMG_0995-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-803'>\n\t\t\t\tIt feels pretty good to have got to this stage.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-24-804\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2013\/04\/4-IMG_0998-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-804'>\n\t\t\t\tNext will be fitting the tips.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>Feb 7th &#8211; First order of business was to get the completed Horizontal Tail out of the way so I hung it on the wall. Easy enough, but it highlights how storage of this beast is going to become an &hellip; <a href=\"https:\/\/sonex1597.com\/?page_id=623\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":103,"menu_order":5,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-623","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/623","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=623"}],"version-history":[{"count":48,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/623\/revisions"}],"predecessor-version":[{"id":4233,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/623\/revisions\/4233"}],"up":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/103"}],"wp:attachment":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=623"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}