{"id":3276,"date":"2021-09-26T20:56:16","date_gmt":"2021-09-27T00:56:16","guid":{"rendered":"https:\/\/sonex1597.com\/?page_id=3276"},"modified":"2024-04-12T19:39:38","modified_gmt":"2024-04-12T23:39:38","slug":"switch-panels-september-21","status":"publish","type":"page","link":"https:\/\/sonex1597.com\/?page_id=3276","title":{"rendered":"Switch Panels &#8211; September &#8217;21"},"content":{"rendered":"<p><strong>September 26th &#8211;\u00a0 <\/strong>I&#8217;m waiting for some components that I need to make up the wiring harness for the Flight and Engine instruments, so, as I recently got some practice at cutting holes in the plane, I decided to get the switches ready.<\/p>\n<p>I decided earlier in the build not to hinge the Panel for access, I don&#8217;t think it&#8217;s necessary for the major components, but the prospect of trying to wire up multiple switches while hanging upside down under the panel was not appealing. To alleviate that, I am making up a couple of switch panels out of 1\/16&#8243; aluminum. As well as improving access, this has the side benefit of making the switches a bit more solid. The panel is considered to be part of the structure so to strengthen up the holes I will be cutting, I will bend in some flanges.<\/p>\n<p>I played around with some cardboard mockups to come up with a clean panel; all lighting switches are grouped on the right side and electrical control switches on the left.<\/p>\n<p>First thing, cut some holes.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-1 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-1 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-1' class='gallery galleryid-3276 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3026.jpeg'><img decoding=\"async\" width=\"480\" height=\"640\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3026.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-3286\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3026.jpeg 480w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3026-225x300.jpeg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3026-135x180.jpeg 135w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-3286'>\n\t\t\t\tTemplate&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3027.jpeg'><img decoding=\"async\" width=\"480\" height=\"640\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3027.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-3287\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3027.jpeg 480w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3027-225x300.jpeg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3027-135x180.jpeg 135w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-3287'>\n\t\t\t\t&#8230;marked&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3030.jpeg'><img decoding=\"async\" width=\"480\" height=\"640\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3030.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-3289\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3030.jpeg 480w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3030-225x300.jpeg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3030-135x180.jpeg 135w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-3289'>\n\t\t\t\t&#8230;and nibbled.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>Bending the internal flanges was a little tricky, a brake won&#8217;t work. I rigged up clamps, used a bucking bar as a form and bashed it with a hammer; it might not win any aesthetic prizes but is strong and the flanges will be out of sight anyway.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-2 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-2 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-2' class='gallery galleryid-3276 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3032.jpeg'><img decoding=\"async\" width=\"480\" height=\"640\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3032.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-3291\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3032.jpeg 480w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3032-225x300.jpeg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3032-135x180.jpeg 135w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-3291'>\n\t\t\t\t&#8230;make the flange&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017.jpeg'><img decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-3282\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017.jpeg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017-300x225.jpeg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017-240x180.jpeg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3017-400x300.jpeg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-3282'>\n\t\t\t\t&#8230;pretty enough.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I glued on some more of the Click Bond nutplates, and we have switch panels.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-3 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-3 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-3' class='gallery galleryid-3276 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018.jpeg'><img decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-3283\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018.jpeg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018-300x225.jpeg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018-240x180.jpeg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3018-400x300.jpeg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-3283'>\n\t\t\t\tEasy access&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025.jpeg'><img decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025.jpeg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-3285\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025.jpeg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025-300x225.jpeg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025-240x180.jpeg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3025-400x300.jpeg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-3285'>\n\t\t\t\t&#8230;solid mount.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I put some sticky labels on for now, they will be etched for the final finish.<\/p>\n<div id=\"attachment_3297\" style=\"width: 650px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1.jpeg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-3297\" class=\"size-full wp-image-3297\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1.jpeg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1.jpeg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1-300x225.jpeg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1-240x180.jpeg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2021\/09\/IMG_3033-1-400x300.jpeg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a><p id=\"caption-attachment-3297\" class=\"wp-caption-text\">Switch Panels in place.<\/p><\/div>\n<p>I want to keep the panel as uncluttered as I can, so, with the exception of a couple of warning lamps and some placards, this will be about it.<\/p>\n<p>Pretty much everything is in place, I guess I&#8217;d better start stringing it all together.<\/p>\n<p>Stay tuned&#8230;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>September 26th &#8211;\u00a0 I&#8217;m waiting for some components that I need to make up the wiring harness for the Flight and Engine instruments, so, as I recently got some practice at cutting holes in the plane, I decided to get &hellip; <a href=\"https:\/\/sonex1597.com\/?page_id=3276\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":2829,"menu_order":9,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-3276","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/3276","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=3276"}],"version-history":[{"count":5,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/3276\/revisions"}],"predecessor-version":[{"id":4250,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/3276\/revisions\/4250"}],"up":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/2829"}],"wp:attachment":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=3276"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}