{"id":1710,"date":"2015-03-03T22:11:55","date_gmt":"2015-03-04T04:11:55","guid":{"rendered":"https:\/\/sonex1597.com\/?page_id=1710"},"modified":"2024-04-09T06:38:56","modified_gmt":"2024-04-09T10:38:56","slug":"continuing-work-on-the-fuselage-mar-15","status":"publish","type":"page","link":"https:\/\/sonex1597.com\/?page_id=1710","title":{"rendered":"Continuing work on the fuselage: Mar &#8217;15 &#8211; Sep &#8217;16"},"content":{"rendered":"<p><strong>Mar 3rd<\/strong> &#8211; Kyle stopped in and helped me torque up some of the less accessible nuts. We then flipped the fuselage over to access the inside. First job is to get the seat in so I can sit in this thing and pretend to fly it!<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-1720 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058.jpg\" alt=\"IMG_2058\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2058-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>The seat sling is cut from a sheet of .025&#8243; stock which then has holes cut in it for the control column and seat belts to pass through before being bent into shape. The Sonex can be built with several\u00a0different flight control set ups, I am making the dual stick version. As there is this variance, the seat sling has to be made according to the drawings for whichever variant is chosen; there is no pre-cut\u00a0piece in the kit, it has to be done from scratch.<\/p>\n<p>This is the first time for me marking and cutting up a virgin piece of sheet, it&#8217;s a little intimidating and definitely a good place to &#8220;measure twice, cut once&#8221;. I&#8217;m glad I did as I nearly cut the seat belt hole in the wrong place!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-1 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-1 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-1' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2043.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2043.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-1693\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2043.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2043-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2043-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-1693'>\n\t\t\t\tClean sheet.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-1694\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2044-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-1694'>\n\t\t\t\tFirst cut.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-1695\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2045-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-1695'>\n\t\t\t\tMarked for holes.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-1-1696\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2046-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-1696'>\n\t\t\t\tMeasure twice!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I used the step drill bits to cut the corners of the seat belt slot and to drill the pilot holes for the fly cutter. As many other people have said on their build logs, it is not ideal using a fly cutter in a hand held drill but as I cannot fit a sheet of this size under my drill press, this was the only option. With the sheet well clamped down, pilot holes drilled and drilling through the bench to keep the pilot bit in place, I proceeded carefully and achieved a good result.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-2 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-2 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-2 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-2' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1699\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2049-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1699'>\n\t\t\t\tStep drills.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2047.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2047.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1697\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2047.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2047-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2047-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1697'>\n\t\t\t\tSeatbelt slot cut, holes marked&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1698\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2048-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1698'>\n\t\t\t\t&#8230;pilot holes drilled.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1700\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2050-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1700'>\n\t\t\t\tFly cutter ready for careful use.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1701\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2051-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1701'>\n\t\t\t\tHoles cut&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-2-1705\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2053-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-2-1705'>\n\t\t\t\t&#8230;all cleaned up.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>With all the rough edges deburred and cleaned up it was time to put the bends in. Todd&#8217;s sheet metal brake worked perfectly for this and I used a new Clinometer App that I downloaded on my phone to measure the angles accurately.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-3 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-3 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-3 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-3' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-1706\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2054-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-1706'>\n\t\t\t\tBending the seat sling&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-3-1707\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2055-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-3-1707'>\n\t\t\t\t&#8230;accurately!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I now have a seat!<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-1708 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056.jpg\" alt=\"IMG_2056\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2056-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p>Next step is to get it ready for mounting in the fuselage. The seat is held in place by piano hinges, the first one lies along\u00a0the top of the seat attach assembly and once that is in place, the forward and top hinges get drilled where they fall. I used a ruler to keep the hinge straight, checked it was lined up, then riveted it in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-4 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-4 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-4 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-4' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-4-1721\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2059-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-4-1721'>\n\t\t\t\tHinge lined up&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2061.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2061.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-4-1717\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2061.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2061-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2061-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-4-1717'>\n\t\t\t\t&#8230;checked&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-4-1718\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2062-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-4-1718'>\n\t\t\t\t&#8230;and riveted.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p><strong>Mar 22nd<\/strong> &#8211; A momentous day, I have sat in my plane and made aeroplane noises! Here&#8217;s how it went down.<\/p>\n<p>I continued with attaching the piano hinges to the top and bottom of the seat sling by clamping everything to the bench and using a ruler to again.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-5 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-5 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-5 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-5 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-5' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2104.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2104.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-1735\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2104.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2104-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2104-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-1735'>\n\t\t\t\tClamped&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2105.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2105.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-1736\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2105.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2105-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2105-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-1736'>\n\t\t\t\t&#8230;drilled&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2106.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2106.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-1737\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2106.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2106-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2106-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-1737'>\n\t\t\t\t&#8230;riveted&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-5-1738\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2107-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-5-1738'>\n\t\t\t\t&#8230;complete.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>The same process was used on the front hinge, then, with the center hinge pins in place, the seat top and front hinges were clamped and drilled.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-6 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-6 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-6 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-6 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-6' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-1739\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2108-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-1739'>\n\t\t\t\tClamped&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2110.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2110.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-6-1725\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2110.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2110-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2110-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-6-1725'>\n\t\t\t\t&#8230;drilled and riveted.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>And just like that, there is a seat. Only one thing to do&#8230;<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-7 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-7 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-7 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-7 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-7' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2112-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2114-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>This was a huge psychological step, the first time that it has felt like a structure with purpose rather than a purely mechanical object.<\/p>\n<p>Things will probably slow down on the build now for a while, Spring has finally (kind of) arrived in Wisconsin and there is plenty to do outside that won&#8217;t wait. I would like to keep tickling along though and will post with any progress that is made.<\/p>\n<div id=\"attachment_1729\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1729\" class=\"wp-image-1729 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116.jpg\" alt=\"IMG_2116\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/03\/IMG_2116-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1729\" class=\"wp-caption-text\">Oh, the places we will go!<\/p><\/div>\n<p>&nbsp;<\/p>\n<p><strong>Sep 10th<\/strong> &#8211; After the summer break, I&#8217;m back in the workshop. Just a small job to start with; one of the bolts on the Upper Forward Cross Tie\u00a0was a little loose in it&#8217;s hole. There is enough material in this piece to drill the hole up to replace the AN 4 bolt with an AN 5 bolt. After consulting with Kerry, I went ahead with this plan.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-1745 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170.jpg\" alt=\"1-IMG_2170\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/09\/1-IMG_2170-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p><strong>Oct 13th<\/strong> &#8211; The next job is to attach the quadrant for the trim and flap controls. I will not be using the stock trim lever as I am planning on installing the AeroConversions Trim System but the flap detent angle\u00a0uses the same quadrant.<\/p>\n<p>The quadrant is mounted between the\u00a0forward and aft wing attach\u00a0angles using two attach angle pieces. With it all\u00a0measured up, I drilled the pilot holes, updrilled and then fastened everything in place. I ran into a clearance issue with pulling a couple of the rivets, the head of the gun was hitting the tail of\u00a0installed rivet, so I drilled a couple out, riveted the angles in place then replaced the\u00a0offenders.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-8 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-8 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-8 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-8 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-8' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1751\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2171-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1751'>\n\t\t\t\tQuadrant location.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2172.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2172.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1747\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2172.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2172-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2172-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1747'>\n\t\t\t\tWing attach angles marked.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1749\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2175-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1749'>\n\t\t\t\tPilot drilling complete.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1758\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/1-IMG_2177-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1758'>\n\t\t\t\tExisting rivet in the way&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1752\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/2-IMG_2178-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1752'>\n\t\t\t\t&#8230;rivet removed.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-8-1754\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/4-IMG_2180-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-8-1754'>\n\t\t\t\tComplete.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>This completes another sheet, on to the Glare Shield next.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185.jpg\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1761\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185.jpg\" alt=\"IMG_2185\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2185-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p><strong>Oct 26th<\/strong> &#8211; Work on the Glare Shield is just about complete so time for an update.<\/p>\n<p>The Glare Shield itself came as a pre-bent sheet that needs to be cut to shape. After marking it up, I used various shears to cut it out; my lack of practice at this showed as I cut a little too close to the line in places. Note to self; leave a bit more material in place, then finish off with a file.<\/p>\n<p>The result was not bad enough for a replacement though so I went ahead with bending the Instrument Panel ready to drill\u00a0the pilot holes to fasten it in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-9 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-9 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-9 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-9 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-9' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-1762\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2186-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-1762'>\n\t\t\t\tGlare Shield blank&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-1773\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2197-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-1773'>\n\t\t\t\t&#8230;trimmed to fit.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-1771\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2195-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-1771'>\n\t\t\t\tInstrument Panel&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-9-1770\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2194-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-9-1770'>\n\t\t\t\t&#8230;now with flanges.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>None of these holes are pre-drilled by the factory and, as the\u00a0rivet line will be\u00a0very visible, I wanted them to line up nicely so I clamped a ruler in place to aid with accurate pilot holes.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-10 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-10 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-10 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-10 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-10' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2189.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2189.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-1765\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2189.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2189-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2189-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-1765'>\n\t\t\t\tMarked&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-1766\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2190-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-1766'>\n\t\t\t\t&#8230;guide in place&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-1767\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2191-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-1767'>\n\t\t\t\t`&#8230;ready to drill&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-10-1769\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2193-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-10-1769'>\n\t\t\t\t&#8230;all done.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I took this structure\u00a0and clamped it in place on the forward fuselage, added various bracing components to the Instrument Panel and Firewall then drilled it all in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-11 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-11 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-11 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-11 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-11' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-1774\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2199-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-1774'>\n\t\t\t\tInstrument Panel&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-1776\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2201-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-1776'>\n\t\t\t\t&#8230;Firewall Angles&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-11-1775\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/10\/IMG_2200-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-11-1775'>\n\t\t\t\t&#8230;Glare Shield Assembly complete.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>Now I just have to take it all apart, deburr it and then rivet it back together.<\/p>\n<p><strong>Nov 2nd<\/strong> &#8211; The glare shield assembly has been deburred but I am going to hold off on riveting it together for a while; there are a lot of things to do yet in the cockpit and having the ability to work in there without the obstruction will be a plus.<\/p>\n<p>I took care of one small job and it has made me re-think the way I approach finishing individual parts.<\/p>\n<p>The AeroConversions trim system that I am going to install uses springs on the control run, rather than a separate trim tab on the elevator. This requires a mounting plate to attach one end of the spring to. I made up the plate and as I was measuring it&#8217;s location, I found it easier to measure accurately with the unfinished edges rather than the rounded off, smooth, de-burred edges. In future I will leave the finishing up of all installed components until just before they are finally fastened in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-12 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-12 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-12 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-12 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-12' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2203.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2203.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-1788\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2203.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2203-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2203-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-1788'>\n\t\t\t\tRough plate&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2204.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2204.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-12-1789\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2204.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2204-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2204-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-12-1789'>\n\t\t\t\t&#8230;finished article.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>The next major component is the fuel tank. It mounts up under the glare shield, held in place by a couple of straps. I test fit it in place and everything looks good.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-13 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-13 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-13 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-13 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-13' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1790\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2205-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1790'>\n\t\t\t\tGlare shield assembly.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1778\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2206-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1778'>\n\t\t\t\tFuel Tank.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1779\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2207-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1779'>\n\t\t\t\tTank checked for fit&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2208.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2208.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1780\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2208.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2208-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2208-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1780'>\n\t\t\t\t&#8230;filler lines up.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1781\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2209-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1781'>\n\t\t\t\tTank retention bands&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2210.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2210.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-13-1782\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2210.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2210-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2210-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-13-1782'>\n\t\t\t\t&#8230;need bending to fit.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Other folks have mentioned how awkward it is working under the glare shield to fit the straps; I&#8217;m planning to pre-bend them to shape as much as possible to help with this.<\/p>\n<p>As I was contemplating this step I realized that once this was in place, I would not be able to turn the fuselage upside down as easily\u00a0when it was completed. \u00a0After looking at other builder&#8217;s websites, I decided that I want to flip it for the next step which is installing the engine mount so I put the fuel tank aside, had Kyle help me again, and turned everything upside down.<\/p>\n<p>This stage is definitely going to require a lot of measuring, checking and measuring again before drilling any holes. The engine mount is produced by Sonex, it&#8217;s a work of art in the welding department and is designed to fit with a nominal .060&#8243; tolerance into the fuselage structure using shims. I have started getting things lined up and playing with various thickness material to get it located as accurately as possible. Once I have the right combination I will make up some finished shim plates, clamp it all securely and start drilling.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-14 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-14 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-14 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-14 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-14' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-1783\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2211-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-1783'>\n\t\t\t\tRoughly in place&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2213.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2213.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-1785\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2213.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2213-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2213-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-1785'>\n\t\t\t\t&#8230;using the laser&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-14-1784\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2212-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-14-1784'>\n\t\t\t\t&#8230;square and level.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>The lower engine mounts will require some trimming to allow the mount to fit in it&#8217;s final location.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-15 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-15 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-15 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-15 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-15' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2216-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2214.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2214.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2214.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2214-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2214-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Nov 29th<\/strong> &#8211; I started the process of marking up and removing material with various files, I want to remove the minimum material so I anticipate fitting and removing the mount a few times<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-16 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-16 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-16 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-16 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-16' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2218-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2217-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I started by taking away the material marked in the above photos but to get the engine mount in the correct location , I ended up taking out quite a lot more.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-17 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-17 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-17 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-17 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-17' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2235-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2234-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>As I was working with the Vixen file in close proximity to the firewall I wanted to protect the surface against errant file strokes so I put some duct tape down. Unfortunately this was not sufficient to prevent some scratching so I ended up taping some scrap aluminum sheet in place; that did the trick.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-18 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-18 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-18 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-18 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-18' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2224.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2224.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-18-1803\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2224.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2224-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2224-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-18-1803'>\n\t\t\t\tDuct tape&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2225.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2225.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-18-1793\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2225.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2225-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2225-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-18-1793'>\n\t\t\t\t&#8230;insufficient, so&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2227.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2227.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-18-1795\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2227.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2227-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2227-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-18-1795'>\n\t\t\t\t&#8230;scrap Aluminum\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>With sufficient material removed to allow the Engine Mount to sit in it&#8217;s correct location, I started measuring about a hundred times, changing shims, measuring again, shimming again etc until I was happy with the result. One mount required a little thicker shim than I would have liked but I ended up with an engine mount that is nice and square and plum to the fuselage structure.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-19 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-19 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-19 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-19 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-19' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2233.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2233.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1804\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2233.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2233-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2233-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1804'>\n\t\t\t\tStraight&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2221.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2221.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2221.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2221-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2221-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1800'>\n\t\t\t\t&#8230;plum&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2220.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2220.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1799\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2220.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2220-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2220-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1799'>\n\t\t\t\t&#8230;square&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1827\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2236-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1827'>\n\t\t\t\t&#8230;and level; fuselage&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1828\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2239-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1828'>\n\t\t\t\t&#8230;lower mount&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-19-1824\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2240-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-19-1824'>\n\t\t\t\t&#8230;and upper.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>&nbsp;<\/p>\n<p>After all the measuring, it was time to drill. I started off with the #40 pilot holes.<\/p>\n<p>&nbsp;<\/p>\n<div id=\"attachment_1826\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1826\" class=\"wp-image-1826 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242.jpg\" alt=\"IMG_2242\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2242-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1826\" class=\"wp-caption-text\">Engine Mount drilled with #40 pilot holes.<\/p><\/div>\n<p>These holes get updrilled up to 1\/4&#8243; to accept MS24694 Machine Screws; I wanted to ensure that everything was clamped securely in place during this process so I did each hole individually, bolted it, then moved on to the next one. The Machine Screws have a countersunk head, I don&#8217;t have a 1\/4&#8243; piloted cutter for my micro-stop countersink tool so I used AN4 bolts for now. One of the nuts was a tricky little devil to get in place so I made up a tool.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-20 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-20 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-20 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-20 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-20' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-20-1817\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2244-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-20-1817'>\n\t\t\t\tMachine Screw vs AN Bolt\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2252.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2252.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-20-1815\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2252.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2252-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2252-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-20-1815'>\n\t\t\t\t&#8230;limited access requires&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-20-1819\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2246-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-20-1819'>\n\t\t\t\t&#8230;a made up tool.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2245-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2243.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2243.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-20-1816\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2243.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2243-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2243-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-20-1816'>\n\t\t\t\tStarted&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2247.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2247.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-20-1820\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2247.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2247-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2247-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-20-1820'>\n\t\t\t\t&#8230;all done.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>When my new countersink bit arrives I will replace the AN&#8217;s with MS&#8217;s. I ordered a selection of longer Machine Screws to go through the various thicknesses of shims that I ended up with. I suspect that I will be taking the Engine Mount off a few times before all is said and done, so I am using low temp lock nuts for now. Later on,\u00a0as this is inside the Engine Compartment, the final installation will use high temp lock nuts.<\/p>\n<p>With the Engine Mount in place, I decided to move onto the Landing Gear installation while the fuselage is still upside down. Having read a few other build logs, it seems to me that this might be easier;\u00a0time will tell.<\/p>\n<p>The gear legs are solid Titanium rods; these are not cheap items so there will be a lot more measuring going on before committing to the drill press!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-21 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-21 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-21 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-21 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-21' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-1822\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2249-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-1822'>\n\t\t\t\tLegs&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-21-1814\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/11\/IMG_2251-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-21-1814'>\n\t\t\t\t&#8230;and axles.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p><strong>Dec 5th<\/strong> &#8211; There are a couple of important measurements to make when rigging the landing gear; the distance from the center of the axle to the bottom of the fuselage and the 7\u00b0 toe-in angle of the axles on the legs. The vertical distance is fairly simple to measure with some suitable straight edges and the toe-in is set by placing a spacer on the axles and lining them up. I am using a couple of lengths of conduit, framing squares and the clinometer on my iPhone.<\/p>\n<div id=\"attachment_1831\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1831\" class=\"size-full wp-image-1831\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260.jpg\" alt=\"Straight edges clamped in place.\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2260-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1831\" class=\"wp-caption-text\">Straight edges clamped in place.<\/p><\/div>\n<p>The upper piece of conduit will not lay flush with the axles to allow the spacers to work so I clamped on a couple of pieces of 1\/8&#8243; aluminum plate, set them to plum, then clamped the axles to the plate.<\/p>\n<div id=\"attachment_1837\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1837\" class=\"size-full wp-image-1837\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258.jpg\" alt=\"7\u00b0 toe-in.\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2258-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1837\" class=\"wp-caption-text\">7\u00b0 toe-in.<\/p><\/div>\n<p>The axles are not designed to\u00a0be in contact with the gear legs and, indeed, can be slid along the gear legs to get the same dimension either side. This is an important measurement to get right as it ensures that the airplane will sit level on it&#8217;s wheels.<\/p>\n<div id=\"attachment_1836\" style=\"width: 610px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2257.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1836\" class=\"size-full wp-image-1836\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2257.jpg\" alt=\"Vertical distance set.\" width=\"600\" height=\"800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2257.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2257-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2257-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a><p id=\"caption-attachment-1836\" class=\"wp-caption-text\">Vertical distance set.<\/p><\/div>\n<p>I practiced drilling a hole in one of the tail wheel fittings before I committed to the main axles; the results were okay but not as accurate as I would like. It was an awkward piece to clamp and I thought I had it lined up but it&#8217;s not completely square. This may not be a problem in this location but I want to have better accuracy for the main gear so I have ordered a new tool, it&#8217;s called a cross slide drill press vice and it will allow me to a) clamp a tube or round piece of stock securely and b) accurately position the piece for drilling.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<div id=\"attachment_1832\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1832\" class=\"wp-image-1832 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261.jpg\" alt=\"Not quite in the center of the tube.\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2261-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1832\" class=\"wp-caption-text\">Not quite in the center of the tube.<\/p><\/div>\n<p>While I wait for delivery, I&#8217;m taking advantage of the down time to organize the various packets of different hardware components, put them in storage and label everything.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-22 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-22 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-22 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-22 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-22' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2262-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2269.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2269.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2269.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2269-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2269-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Dec 18th &#8211; The drill press vice arrived and I used it to drill the inaugural hole, I used a slower speed, plenty of cutting fluid and ended up with a very satisfactory result.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-23 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-23 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-23 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-23 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-23' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-1844\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2263-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-1844'>\n\t\t\t\tV block and new vice.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2264.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2264.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-1845\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2264.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2264-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2264-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-1845'>\n\t\t\t\t1\/8&#8243; pilot hole.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-23-1846\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2265-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-23-1846'>\n\t\t\t\tFinished 1\/4&#8243; hole\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>Then I had a &#8220;two steps forward, one step back&#8221; moment. I drilled the steel fitting that the tailwheel will attach to, lined up and marked the titanium rod and started to drill. However, I neglected to reset the speed to a lower level and managed to melt a cobalt drill bit, work harden the titanium and then had a really hard time finishing the second hole.<\/p>\n<p>Although the final result was the right size, when I lined everything thing up, the hole was off angle by about 8\u00b0. After a few choice words, I ordered another rod from Sonex and used the bad one to practice drilling a few more holes. I ended up with an accurate hole that is in the correct orientation so I know it is possible and I am glad that I goofed up on a relatively cheap piece. I will have to be more careful on the main legs; if I get those wrong, they are $340 each\u00a0to replace!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-24 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-24 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 33%;\n\t\t\t}\n\t\t\t#gallery-24 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-24 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-24' class='gallery galleryid-1710 gallery-columns-3 gallery-size-large'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266.jpg'><img decoding=\"async\" width=\"584\" height=\"438\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-24-1847\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2266-400x300.jpg 400w\" sizes=\"(max-width: 584px) 100vw, 584px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-1847'>\n\t\t\t\tUnacceptable&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268.jpg'><img decoding=\"async\" width=\"584\" height=\"438\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-24-1849\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2268-400x300.jpg 400w\" sizes=\"(max-width: 584px) 100vw, 584px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-1849'>\n\t\t\t\t&#8230;practice&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267.jpg'><img decoding=\"async\" width=\"584\" height=\"438\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-24-1848\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2267-400x300.jpg 400w\" sizes=\"(max-width: 584px) 100vw, 584px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-24-1848'>\n\t\t\t\t&#8230;better.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I spent a long time measuring up the main gear leg before committing to the drill. The bolt that holds them in place goes through a 2&#8243; long piece of steel tube before passing through the titanium bar so it is imperative that the hole goes exactly through the center of the rod.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-25 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-25 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 33%;\n\t\t\t}\n\t\t\t#gallery-25 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-25 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-25' class='gallery galleryid-1710 gallery-columns-3 gallery-size-medium'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274.jpg'><img decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274-300x225.jpg\" class=\"attachment-medium size-medium\" alt=\"\" aria-describedby=\"gallery-25-1854\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274-400x300.jpg 400w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2274.jpg 800w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-25-1854'>\n\t\t\t\tGear leg clamped&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2273.jpg'><img decoding=\"async\" width=\"225\" height=\"300\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2273-225x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" aria-describedby=\"gallery-25-1853\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2273-225x300.jpg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2273-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2273.jpg 600w\" sizes=\"(max-width: 225px) 100vw, 225px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-25-1853'>\n\t\t\t\t&#8230;v block positioned&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2272.jpg'><img decoding=\"async\" width=\"225\" height=\"300\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2272-225x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" aria-describedby=\"gallery-25-1852\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2272-225x300.jpg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2272-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2272.jpg 600w\" sizes=\"(max-width: 225px) 100vw, 225px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-25-1852'>\n\t\t\t\t&#8230;all lined up.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Eventually though, I had to bite the bullet and go for it. I took a long time with plenty of breaks to allow both the drill bits and the rod to cool down as I went along but finally I had the job done and the leg fit nicely.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2276.jpg\" rel=\"attachment wp-att-1840\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1840\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2276.jpg\" alt=\"IMG_2276\" width=\"600\" height=\"800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2276.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2276-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2276-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>In between each pass with the drill, I started countersinking the engine mount bolts while I let things cool down.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-26 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-26 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-26 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-26 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-26' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2275.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2275.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-26-1839\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2275.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2275-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2275-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-26-1839'>\n\t\t\t\tTemporary bolt and permanent machine screw\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2277.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2277.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-26-1841\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2277.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2277-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2015\/12\/IMG_2277-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-26-1841'>\n\t\t\t\tDone.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Now only another three holes to go. Our new mechanic, Adam, has had experience working with very hard materials and gave me some hints. I have ordered a bunch of new drill bits and will practice some more before I commit to those last three holes. The titanium is a pretty exotic material and I will be happy when I have finished this part of the build.<\/p>\n<p><strong>Jan 6th<\/strong> &#8211; The recommendations from Adam worked out great.\u00a0\u00a0A drill speed of only 500 rpm and a squirt bottle filled with water, sprayed directly on the drill bit, made a huge difference. I still took plenty of time, used a new drill bit for each of the sizes, 1\/8&#8243;, 3\/16&#8243; and 1\/4&#8243; for each of the holes and ended up with a good result.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-27 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-27 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-27 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-27 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-27' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-27-1862\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2280-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-27-1862'>\n\t\t\t\tCooling the drill.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-27-1863\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2281-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-27-1863'>\n\t\t\t\tBoth Engine mount holes done.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Now it was time to measure and mark up the axles. I drilled 1\/8&#8243; pilot holes in them ready to mark the holes. \u00a0I wasn&#8217;t happy with the set up using conduit; it wasn&#8217;t possible to get a good, firm, clamped component for measuring. I bought a pair of drywall squares which I drilled and clecoed together and a 7&#8242; piece of 1&#8243; x 2&#8243; steel tube to use as a straight edge. These, along with various other squares, laser levels and clamps made up a pretty secure jig. Franz, one of our flight doctors, donated some of his Dad&#8217;s tools to me; he used to be a machinist. I used a couple of his blocks to set the 7\u00b0 toe in accurately and fixed the critical vertical measurement accurately as well.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-28 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-28 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-28 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-28 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-28' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1864\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2282-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1864'>\n\t\t\t\tAxles with 1\/8&#8243; pilot holes.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1857\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2292-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1857'>\n\t\t\t\tFraming squares&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2285.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2285.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1867\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2285.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2285-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2285-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1867'>\n\t\t\t\t&#8230;steel tube&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1866\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2284-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1866'>\n\t\t\t\t&#8230;and machinists blocks&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1865\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2283-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1865'>\n\t\t\t\t&#8230;produced a jig&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-28-1868\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2286-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-28-1868'>\n\t\t\t\t&#8230;allowing accurate measurement.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>With the pilot holes marked it was time to, once again, bite the bullet and drill some holes. I&#8217;m happy to say they worked out just fine!<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-29 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-29 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-29 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-29 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-29' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-29-1858\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2295-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-29-1858'>\n\t\t\t\tOne side&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-29-1860\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2297-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-29-1860'>\n\t\t\t\t&#8230;both in place.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>And then, just because I could, I put the wheels on.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298.jpg\" rel=\"attachment wp-att-1861\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1861\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298.jpg\" alt=\"IMG_2298\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2298-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>I now have to take off the Engine Mount and Gear Legs. I have only drilled one side of the axles and the mount; I want to clamp the axles more securely to drill the second side and the back of the mount is very close to the Firewall so I will finish them with the mount off the airframe. Then it will be deburring all holes and shims before installing the final mounting hardware. I think I will leave the fuselage upside down until I have finished the tailwheel mount and got the main wheels and brakes in place, then I will need some help to flip it over and see it on it&#8217;s gear for the first time.<\/p>\n<p><strong>Jan 15th<\/strong> &#8211; I received a replacement Tailwheel Spring which was drilled successfully and then installed.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-30 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-30 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-30 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-30 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-30' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-30-1880\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2300-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-30-1880'>\n\t\t\t\tTailwheel assembled&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2302.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2302.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-30-1881\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2302.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2302-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2302-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-30-1881'>\n\t\t\t\t&#8230;and square to the Fuselage.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Then it was back to the front of the plane. I disassembled everything ready for final drilling and clean up. First were the holes in the back of the engine mount for the bolts holding the gear legs in place; the tubes the bolts go through served as a jig to accurately position the hole.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-31 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-31 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-31 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-31 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-31' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2307.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2307.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-31-1882\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2307.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2307-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2307-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-31-1882'>\n\t\t\t\tLined up&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2308.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2308.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-31-1883\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2308.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2308-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2308-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-31-1883'>\n\t\t\t\t&#8230;drilled&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-31-1884\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2309-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-31-1884'>\n\t\t\t\t&#8230;bolted and pinned&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-31-1885\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2311-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-31-1885'>\n\t\t\t\t&#8230;ready to mount.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>All holes were cleaned and deburred then I put the Engine Mount back in place ready for final attachment. I discovered there was a clearance issue between the end of the bolt and the Firewall, the two were in contact with each other.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2312.jpg\" rel=\"attachment wp-att-1886\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1886\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2312.jpg\" alt=\"IMG_2312\" width=\"600\" height=\"800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2312.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2312-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2312-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>After a quick email to Kerry, he said that this is considered normal but I did take the mount off and changed the orientation of the split pin to wrap around the nut as opposed to going over the top as it gets me a little more clearance.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331.jpg\" rel=\"attachment wp-att-1898\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1898\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331.jpg\" alt=\"IMG_2331\" width=\"800\" height=\"641\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331-225x180.jpg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331-300x240.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331-768x615.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2331-374x300.jpg 374w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>I deburred the holes in all of the shims to get the Engine Mount ready for final bolting. When I was measuring this up I used regular Nylon Locking Nuts but they are not suitable for the final assembly because of the potential high temperatures encountered in the Engine Compartment. The permanent nuts have slots cut in them which grip the threads of the machine screws; this makes them, and the screws, single use. If these ever get taken off they will have to be replaced with new ones.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1.jpg\" rel=\"attachment wp-att-1888\"><img decoding=\"async\" class=\"aligncenter wp-image-1892 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1.jpg\" alt=\"\" width=\"800\" height=\"643\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1-224x180.jpg 224w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1-300x241.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1-768x617.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2316-1-373x300.jpg 373w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>I ended up using three different lengths of screw. Most of them were the standard length called out in the drawing but a couple needed to be a little longer where they passed through thicker shims and a couple needed to be shorter so they wouldn&#8217;t rub on the Engine Mount. It took a while to get everything torqued up without chewing up the screw heads but eventually they were all done. I am going to order some torque seal to put on these nuts which is a type of paint that can be used to mark a line across the bolt, nut and mount. It dries to a brittle state and will crack if there is any movement between the three which will make inspection of these critical components easier in the future.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-32 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-32 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-32 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-32 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-32' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-32-1900\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2326-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-32-1900'>\n\t\t\t\tStandard length&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-32-1899\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2325-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-32-1899'>\n\t\t\t\t&#8230;longer for the thick shim stack&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2328.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2328.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-32-1896\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2328.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2328-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2328-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-32-1896'>\n\t\t\t\t&#8230;shorter for clearance.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>With the Engine Mount and Gear Legs permanently installed it was time to start working on the wheels.<\/p>\n<p>The original design was made with drum brakes but I am putting an upgraded hydraulic system in it&#8217;s place.The first job was to get the mounting plate and calipers in place; a little work on the drill press and with some files had them both installed. I have them held in place with some bolts for now but a drawing revision calls for a clevis pin instead. Time for another order from Aircraft Spruce.<\/p>\n<p><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317.jpg\" rel=\"attachment wp-att-1873\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1873\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317.jpg\" alt=\"IMG_2317\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2317-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>Aircraft wheels are split in half which makes mounting tires and tubes a simple procedure. However, the supplied hardware to join the two halves has a thin, black finish to it which was showing signs of rust before I even took them out of the package. I ordered some stainless replacement hardware but it was not available in the length I needed so some trimming of bolts was necessary; with that done, I made up the wheels and tires.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-33 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-33 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-33 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-33 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-33' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1.jpg'><img decoding=\"async\" width=\"800\" height=\"641\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-33-1893\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1-225x180.jpg 225w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1-300x240.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1-768x615.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2322-1-374x300.jpg 374w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-33-1893'>\n\t\t\t\tStainless bolt ready for trimming.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2321.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2321.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-33-1875\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2321.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2321-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2321-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-33-1875'>\n\t\t\t\tWheel components.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I need to pack the bearings with grease and mark the axle to drill a hole for the split pin for permanent installation but couldn&#8217;t resist putting a wheel on to see how it looks.<\/p>\n<div id=\"attachment_1877\" style=\"width: 610px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2323.jpg\" rel=\"attachment wp-att-1877\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1877\" class=\"size-full wp-image-1877\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2323.jpg\" alt=\"Most excellent!\" width=\"600\" height=\"800\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2323.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2323-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2323-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a><p id=\"caption-attachment-1877\" class=\"wp-caption-text\">Most excellent!<\/p><\/div>\n<p>I was a little concerned about protecting the bearings from dirt but Sonex must have been tuned in to my concerns because they have just released a set of bearings incorporating a seal to prevent precisely that issue. I have some on order and when they arrive will be able to mount the wheels and turn the aircraft over; exciting stuff.<\/p>\n<p><strong>Jan 31st<\/strong> &#8211; While I was waiting for the new bearings to arrive I built up the second wheel and mounted it in place; another box can be crossed off.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-34 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-34 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-34 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-34 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-34' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2332-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2334-e1454248303923.jpg'><img decoding=\"async\" width=\"294\" height=\"198\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2334-e1454248303923.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2334-e1454248303923.jpg 294w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2334-e1454248303923-267x180.jpg 267w\" sizes=\"(max-width: 294px) 100vw, 294px\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Our friends, Steve and Jenny, visited for the weekend. I had no compunction about putting them to work and turning everything over to see the machine on it&#8217;s wheels for the first time.<\/p>\n<div id=\"attachment_1916\" style=\"width: 810px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340.jpg\" rel=\"attachment wp-att-1916\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1916\" class=\"wp-image-1916 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340.jpg\" alt=\"IMG_2340\" width=\"800\" height=\"600\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2340-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><p id=\"caption-attachment-1916\" class=\"wp-caption-text\">Very cool!<\/p><\/div>\n<p>I started work on the Brake Master Cylinder Mount. This is not part of the main kit so none of the parts are pre-cut, I had to make them up from supplied stock material. A little work on the band saw\u00a0and sanding wheel soon had the blanks cut out then I drilled the bolt holes and made up the Brake Handle ready for installation.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-35 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-35 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-35 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-35 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-35' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-35-1903\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2335-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-35-1903'>\n\t\t\t\tStock material&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-35-1904\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2336-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-35-1904'>\n\t\t\t\t&#8230;blanks&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-35-1905\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2337-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-35-1905'>\n\t\t\t\t&#8230;components ready to mount.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>Next, I had another oops. I measured the location for the Master Cylinder and lined up the inboard mount without checking the plans. I had the inner mount flush with the lower longeron; it should have been sticking out by about 1\/4&#8243; to allow for the fact that it is held in place by AN-3 hardware instead of rivets. With my incorrectly drilled piece, the nuts would not be flush.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-36 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-36 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-36 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-36 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-36' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-36-1917\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2341-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-36-1917'>\n\t\t\t\tMeasured&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-36-1918\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2342-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-36-1918'>\n\t\t\t\t&#8230;drilled in flush location&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-36-1919\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2343-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-36-1919'>\n\t\t\t\t&#8230; unusable result.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-36-1909\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2349-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-36-1909'>\n\t\t\t\tNew piece correctly drilled.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>I made up a replacement piece, drilled it in accordance with the drawing and everything worked just fine.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-37 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-37 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-37 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-37 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-37' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-37-1910\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2350-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-37-1910'>\n\t\t\t\tDrilling&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-37-1911\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2351-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-37-1911'>\n\t\t\t\t&#8230;complete.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Next, I greased up the new wheel bearings, fitted the wheels and marked up the axles to drill the holes for the split pins. While I was at it, I also tapped the holes in the end of the axles ready for the machine screws that will hold the wheel pants in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-38 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-38 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-38 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-38 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-38' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-38-1914\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2338-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-38-1914'>\n\t\t\t\tNew bearing with dust cover.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-38-1913\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2353-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-38-1913'>\n\t\t\t\tAxles drilled and tapped.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>With the wheels mounted, I had to take some pictures. For the best effect, I moved the trucks out of the garage and temporarily clamped the tailplane and fin in place.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-39 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-39 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-39 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-39 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-39' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-39-1920\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2344-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-39-1920'>\n\t\t\t\tOn it&#8217;s wheels.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2347.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2347.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-39-1923\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2347.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2347-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2347-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-39-1923'>\n\t\t\t\tTemporarily clamped.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-39-1924\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2348-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-39-1924'>\n\t\t\t\tLooking&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-39-1922\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/01\/IMG_2346-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-39-1922'>\n\t\t\t\t&#8230;good!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Next is to finish up some of the work under the glare shield before I fit that permanently in place.<\/p>\n<p><strong>Feb 7th<\/strong> &#8211; Many moons ago I made up some blocks out of Phenolic to support the flap tube. This, along with the rudder pedals, is one of the components that will be easier to install before installing the glare shield and fuel tank. The flap tube and pedals are more of the welded components that are supplied with the kit and as such need no work; the phenolic blocks though need to be chamfered to allow the tubes to rotate smoothly and freely in the mount.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-40 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-40 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-40 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-40 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-40' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-40-1931\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2354-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-40-1931'>\n\t\t\t\tFlap torque tube and rudder pedals.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-40-1928\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2356-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-40-1928'>\n\t\t\t\tChamfering phenolic&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-40-1932\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2355-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-40-1932'>\n\t\t\t\t&#8230;to finish support.\n\t\t\t\t<\/dd><\/dl>\n\t\t\t<br style='clear: both' \/>\n\t\t<\/div>\n\n<p>I made up the flap control lever\u00a0and one for the brake master cylinder; there are now two controls in the cockpit.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-41 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-41 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-41 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-41 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-41' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357.jpg'><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-41-1929\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357.jpg 800w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2357-400x300.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-41-1929'>\n\t\t\t\tFlap torque tube in place.\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2358.jpg'><img decoding=\"async\" width=\"600\" height=\"800\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2358.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-41-1930\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2358.jpg 600w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2358-135x180.jpg 135w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/02\/IMG_2358-225x300.jpg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-41-1930'>\n\t\t\t\tFlap and brake levers.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Next up, the phenolic blocks to mount the rudder pedals. I didn&#8217;t have enough material after goofing up the flap ones so another order has gone off to Aircraft Spruce. In fact, as I&#8217;m getting pretty close to moving on to the wings, I put an order in for the wing hardware at the same time. I should be getting a bunch more stuff by UPS soon.<\/p>\n<p><strong>June 19th<\/strong> &#8211; It&#8217;s been a while since my last update and a few things have happened in the meantime. First, I finally had it with my laptop and made the move to a MacBook\u00a0so I&#8217;ve been getting used to the Apple way of doing things. Skydiving season is also upon us and the grass is growing again so my time in the workshop is minimal. That being said, I did receive the wing hardware package; it hasn&#8217;t been sorted out yet but I do now have everything that I need. I also got more phenolic block and have slowly been working on getting the rudder pedals mounted.<\/p>\n<p>They are mounted in a similar fashion to the flap tube so after drilling up the blocks, there was a lot of putting them on, noting where they needed material removed, taking them off, removing said material and so on and so on.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-42 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-42 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 50%;\n\t\t\t}\n\t\t\t#gallery-42 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-42 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-42' class='gallery galleryid-1710 gallery-columns-2 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359.jpg'><img decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1936\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359.jpg 1280w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359-1024x768.jpg 1024w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2359-400x300.jpg 400w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1936'>\n\t\t\t\tRaw blocks&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360.jpg'><img decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1937\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360.jpg 1280w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360-1024x768.jpg 1024w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2360-400x300.jpg 400w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1937'>\n\t\t\t\t&#8230;bolted together&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361.jpg'><img decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1938\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361.jpg 1280w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361-1024x768.jpg 1024w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2361-400x300.jpg 400w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1938'>\n\t\t\t\t&#8230;drilled for the rudder bars&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362.jpg'><img decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1939\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362.jpg 1280w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362-1024x768.jpg 1024w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2362-400x300.jpg 400w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1939'>\n\t\t\t\t&#8230;tried, adjusted&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363.jpg'><img decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1940\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363.jpg 1280w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363-768x576.jpg 768w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363-1024x768.jpg 1024w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/03\/IMG_2363-400x300.jpg 400w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1940'>\n\t\t\t\t&#8230;and adjusted&#8230;\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365.jpg'><img decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365.jpg\" class=\"attachment-full size-full\" alt=\"\" aria-describedby=\"gallery-42-1943\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365.jpg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/06\/IMG_2365-400x300.jpg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-42-1943'>\n\t\t\t\t&#8230;until they fit.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>Before bolting them finally in place, the powder coat needs to be removed and the tubes are greased for smooth operation. I burned most of it off with a gas torch and wire brush, then finished with sand paper. A little touch up is required; when that is done, I&#8217;ll install them and move on to finishing the fuel tank and glare shield installation.<\/p>\n<p><strong>Sep 30th<\/strong>\u00a0&#8211; I took care of the rudder bars; they were all greased up and installed a while ago but my posting has been sub par.<\/p>\n<div id=\"attachment_1950\" style=\"width: 650px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368.jpg\"><img decoding=\"async\" aria-describedby=\"caption-attachment-1950\" class=\"wp-image-1950 size-full\" src=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368.jpg\" alt=\"img_2368\" width=\"640\" height=\"480\" srcset=\"https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368.jpg 640w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368-240x180.jpg 240w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368-300x225.jpg 300w, https:\/\/sonex1597.com\/wp-content\/uploads\/2016\/10\/IMG_2368-400x300.jpg 400w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/a><p id=\"caption-attachment-1950\" class=\"wp-caption-text\">Rudder Bars installed<\/p><\/div>\n<p>This section has dragged on and is getting a little unwieldy. The weather is closing in and build season is approaching; time to start a new chapter.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Mar 3rd &#8211; Kyle stopped in and helped me torque up some of the less accessible nuts. We then flipped the fuselage over to access the inside. First job is to get the seat in so I can sit in &hellip; <a href=\"https:\/\/sonex1597.com\/?page_id=1710\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":905,"menu_order":5,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1710","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/1710","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1710"}],"version-history":[{"count":34,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/1710\/revisions"}],"predecessor-version":[{"id":4239,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/1710\/revisions\/4239"}],"up":[{"embeddable":true,"href":"https:\/\/sonex1597.com\/index.php?rest_route=\/wp\/v2\/pages\/905"}],"wp:attachment":[{"href":"https:\/\/sonex1597.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1710"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}